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Date:  7-26-2009
Number of Hours:  6.50
Manual Reference:  
Brief Description:  Aileron and Flap Hinges 1

The original Avipro aileron and flap hinges had some deviations from contour from the plans, and when I tried to drill the hinge holes, I found I couldn't maintain a consistent location when measured off the edges. I ordered a set of the newer hinges from Avipro, and although the hinge bearing holes are very consistent, I was a little disappointed with the center-edge distance on the mounting holes. Nevertheless, given the thick nature of the brackets, I don't think that will be an issue. All holes were drilled 1/64 under and reamed up to the appropriate size, which turns out to be 1/4 inch for the bearing holes and 3/16 for the mounting holes. After chamfering, deburring, and wire brushing, I primed the brackets with Stits White Epoxy primer.
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New Avipro hinges after drilling out pilot holes.

New Avipro hinges after drilling out pilot holes.

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After priming.

After priming.

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Center-edge distance seems a bit shy.

Center-edge distance seems a bit shy.

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