KitLog pro

Powered By Kitlog Pro v2.0

Ron's Web Site
' style=
Date:  7-31-2010
Number of Hours:  4.00
Manual Reference:  
Brief Description:  Windshield Bottom Fairing 1

There is a considerable gap, perhaps 1.5 inches, between the bottom of the windshield and the boot cowl just in front of the post. I toyed with the idea of using modelling clay to fill that in, but that is a tedius process, and basically messy. I ended up using some .005 stainless steel which I'd bought at the Kelley AFB surplus store over a decade ago, which I trimmed fill in the gaps, both aft at the post and also along the front of the windshield. These strips were held in place with electrical tape. I used some cloth to get the overall contour for a template, so hopefully, the actual fiberglass application would more readily fit. I ended up using 6 layers of medium weight fiberglass, which was testing the pot life of the epoxy. After curing, I then marked out the desired trim lines using electrical and masking tape, using a 1.5 inch upper dimension and a 1 inch lower dimension.
' style=

Gaps filled in with thin .005 inch strips of stainless steel.

Gaps filled in with thin .005 inch strips of stainless steel.

' style=

Cutting Medium Weight Fiberglass using cloth template.

Cutting Medium Weight Fiberglass using cloth template.

' style=

Fiberglass cloth epoxied in place, tape aligned with trimming lines.

Fiberglass cloth epoxied in place, tape aligned with trimming lines.

' style=










Copyright © 2001-2024 Matronics. All Rights Reserved.