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Ron's Web Site
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Date: 7-2-2010
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Number of Hours: 8.00
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Manual Reference:
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Brief Description: Gear Fairing 1
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Apparently I was too generous with cutouts for the brake line and the fuselage-gear framing, and a single piece of aluminum wouldn't cover up the holes. So, I decided to make a fiberglass fairing, which would allow me to better contour the fairing to the fuselage. I initially cut out a poster template and then transferred it to .016 aluminum. The design condition for the fairing is cruise, which means the gear is unloaded. In order to accomadate that condition, I jacked up the fuselage so the wheels were off the ground. To bridge the gap inboard, I cut out a teardrop shape and gently bent it to fit. I tapered the aft end of the fairing using modelling clay, and used electrician's and tent repair tape, as well as a hot glue gun, to secure the aluminum on both gear, and after masking off the area, glassed in three ply's with epoxy.
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Outboard view of mold.
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Inboard view.
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Fiberglass and epoxy layup.
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