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Jeff Mitchell's RV8 project
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Date:  11-3-2010
Number of Hours:  4.80
Manual Reference:  N/A
Brief Description:  Landing light installtion - Part 4.

I covered the lens cover with masking tape for protection then marked lines for trimming. I warmed up the piece with a heat gun on low and used a reciprocating saw with about 16 teeth per inch to trim it down to proper size. I rounded the corners then smoothed all the edges with progressively finer wet sandpaper. I installed a handle out of reinforced strapping tape as per the instructions to finish up for the day.
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Lens cover

Lens cover

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Cover cut to size

Cover cut to size

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Tape handle

Tape handle

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