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Jeff Mitchell's RV8 project
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Date:  5-6-2007
Number of Hours:  1.00
Manual Reference:  6-8, 6-10
Brief Description:  Dimpled E-713 R/H counterweight skin.

Instead of buying an expensive die set for the #12 screws that retain the counterweights in place I fabricated a female die from a piece of 1/4 inch steel flat bar. I drilled a hole to #12 size then machine countersunk the hole a bit deeper than you would normally to account for the relatively thick counterweight skins. I sacrificed one of the bolts as the male die and used a nut as a spacer and a C-Clamp to push the screw into the female die. It worked out very well with no cracking or abnormal deformation.

See next page for an image of the final result.
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Set up for my homemade #12 die

Set up for my homemade #12 die

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Spacer nut

Spacer nut

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Side view of spacer

Side view of spacer

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