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Building Integrity
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Date:  10-3-2014
Number of Hours:  6.00
Manual Reference:  Section 2
Brief Description:  Top Cowling removed and Glassed up

As soon as I attempted to remove the 1 PLY Carbon Cowling I realized that "this thing is FLIMSY!!!" There was no way I would be able to layup any other plies without utilizing the Mold I made underneath, so I removed it along with the cowling in 1 giant section. I now had a portable cowling and mold which meant I could do the additional glass work at home! YES!!
As soon as I arrived, the convenience of a bathroom, refrigerator, and climate control put a REALLY big smile on my face. I was now ready for work. I first sanded the surface of the Carbon, then covered the mold with a sheet of extremely thin plastic for a mold release. I took Joe C's advise in re-enforcing the outside edges with 3" Carbon strips alternating between layups and it turned out to be fantastic advise! Thanks Joe! I didn't, however, add re-enforcements to the leading edge because a 5 ply lip is going to be added later which will serve this purpose.
The layup schedule so far is as follows:
1. Carbon all over
2. 3" strips both sides
3. Carbon all over
4. 3" strips both sides
5. Glass BID all over
This leaves me with 5 plies on the border and 3 plies everywhere else which I've been told is enough, however, 1 more ply of Carbon may be added underneath if neccessary. Note that I was VERY careful to use a MINIMUM amount of resin today which took a lot of time to wet out evenly.
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Off comes the Mold and Carbon

Off comes the Mold and Carbon

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Ready for glass work

Ready for glass work

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first 3

first 3" strip added

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