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Building Integrity
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Date:  7-24-2015
Number of Hours:  2.50
Manual Reference:  ch 25
Brief Description:  naca Dry fit success and final micro

So after "sleeping on it" I went ahead and added a couple thin flanges to the sides of the Naca duct to better seal off the cooler, affectively minimizing the RED RTV that will be needed for an air-tight seal.
I then took the whole assembly to the airport for a dry fit on the firewall and belly. The fit was 99.9% Perfect! Just a wee bit sanding of the firewall and she will be ready for bonding in place. Knowing this, I took the duct home and ran a bead of micro inside and outside of the newly installed flange. After cure it will be sanded down and this duct will be permanently installed on the aircraft. I'll mention I can already tell that the lines flowing into the cowling will be OH so Sexy. Best lower cowling lines yet... to come!
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Small Sealing Flange installed

Small Sealing Flange installed

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near perfect fit

near perfect fit

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Final Micro on flanges

Final Micro on flanges

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