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Vans RV-8 G-JBTR
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Date:  7-22-2008
Number of Hours:  0.00
Manual Reference:  
Brief Description:  Aileron Spar Curve

When I tried to put the ailerons together I noted a large curve in both spars which made clecoing almost impossible without large force. I made a search on the Vans Air Force forum and found the topic but with no conclusion. My Inspector was away so I contacted Vans support for the first time on the phone and spoke to Gus.

He was most helpful and suggested I place the spar on some raised wood and use the end as a fulcrum for a downward bend making progressive moves. I placed the spar over the edge between the lightening holes, gave two light/medium presses down, moved towards the centre one hole at a time then turned it around to repeat the other end. I did this twice and the spar came out nice and flat.

The ailerons then cleco'd together easily, another reason for choosing Van's - live builder support.

Thanks Gus.
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Before - 0.4

Before - 0.4" Curve

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Progressive bend

Progressive bend

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After - nice and flat

After - nice and flat

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