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Date:  8-3-2022
Number of Hours:  8.00
Manual Reference:  
Brief Description:  Fabricated the outboard aileron hinges.

Fabricated the outboard aileron hinges for the left and right rear spars.

Prepped the Right Rear Spar for Priming. Dimpled, countersunk and deburred per the instructions.

Disassembled the right inboard aileron hinge because I trimmed the aileron stop tab off of the hinge and it was supposed to be kept. Got confused with the instructions because the manual instructions are now replacd with a Service Bulletin. The Bulletin, due to cracking in the rear spar that had been discovered over time, has different instructions for the inboard aileron hinges. When I trimmed the notch off, what I was doing was following the construction of the outboard aileron hinge which uses almost the same part (W1013-A Spacer). But there is a difference. The Service Bulletin uses a different spacer, the W-1013-E R/L which has a different rivet pattern around the bearing. Ihad to order a replacement spacer for the botched right inboard aileron hinge.
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Outboard Aileron Hinges

Outboard Aileron Hinges

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