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Ivans RV 10
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Date:  10-21-2007
Number of Hours:  3.00
Manual Reference:  10-4, 10-5
Brief Description:  Attaching Horizontal Stabilizer to Tail Cone

Final drilled 1/4" the VS Front Spar Attachment Bracket Hole
Final drilled the 4 holes common to the VS Front Spar Attachment Bracket and the HS 1002 Front Spar.

Made the 4 F-1098 Shims on milling machine as per instructions in Figure 2

Attached the shims to the underside of the HS -1008 Brackets with double sided carpet tape.

Set the Horizontal Stabilizer onto the tailcone so that the HS-1003 Rear Spar was aft of the F-1011C HS Attach Bars that stick up out of the aft fuselage. as in Figure 4

Clecoed the HS to the HS Attach Bars using the 2 #30 alignment holes in the HS and the two 1/8 inch holes in the bars.

Match drilled #12 the four holes in the HS attach bars using the rear spar web as the guide.

After holes are drilled I inserted the hardware called out in Figure 4 and torqued to 30 in/lbs.

Cut a 2x4 to fit in between the HS Front Attach Brackets and clamped it in toward the foward edge of brackets to keep from damaging the aft deck.
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Made reference marks on wood block and corresponding marks on Aft Deck

Measured the distance from aft outboard corners of HS 1001 to a common rivet hole on the centerline of the F 1075 Top Aft Skin of Tailcone. Had to adjust several times by loosening clamps to get correct position. Final measurement 94 1/16"

Match drilled #12 the four F 1098 Shims, F 1014 Aft Deck, F 1010B Spacer and F 1010A Angleusing the four holes in the HS 1008 Front Spar Attachment Brackets as drill guides. Had to use a 8" bit to get all the way through.
Removed the HS and deburred all pieces.

Re-installed HS and attached with hardware as shown in Figure 3. Tightened to 30 in/lbs

Bolted the VS 1016 VS Attach Bracket to the HS 1002 Front Spar as per instructions in Figure 4
Torqued to 30 in/lbs.
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