Shaped 1/4" prepreg panels to fit under fore and aft edges of cabin door frame. Bonded onto door frame with hysol.
Cut arm fwd and aft arm rests from 1/4" prepreg. Cut 20 kerfs in lower surface of fwd arm rest. These kerfs allow a bend in the arm rest. Measured angle required and constructed jigs on the bench to hold the arm rest in the bent position. Filled the kerfs with micro. Added 3 bid carbon over kerfs to hold bend.
Applied release tape to bottom of arm rests. Jigged arm rests in place. Layed in 5 bid carbon supports along fuselage side.
Applied 5 bid between the lower side of prepreg panels bonded to door frame and the lower side of arm rests.
Applied 5 bid layups between door frame support ribs, door frame and fuselage side.