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Ky Bearhawk Construction site
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Date:  9-7-2011
Number of Hours:  1.50
Manual Reference:  11
Brief Description:  Fix the two left problem

I decided to put the accidental left aileron drive assembly back in the jig and grind off the arm that I put on the wrong side. When I got done I thought I would just heat the metal to melt in the old welds and make it look better. Seems that I got to much heat on it as it warped badly. Looks like I will have to remake the entire part all over. I tried straightening but it just would not happen. I am afraid to try to use it now. I will have to order fresh material to make it over. I decided to cut out the parts for the root torque tube support and the bell crank for the aileron. Put together a list a material I will need to assemble the flaps and ailerons in the next step.
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Warped from the heat

Warped from the heat

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Start making a new aileron drive assembly

Start making a new aileron drive assembly

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Torque Tube support components for root end

Torque Tube support components for root end

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