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Daniels Web Site
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Date: 4-14-2012
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Number of Hours: 6.30
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Manual Reference: 31B-xx
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Brief Description: Wiring - Wing Connectors & Aft Fuselage Harness
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Picked up RTV sealant and applied to bottom skin to secure fuel pump noise filter. (page 31B-22, step 5).
Page 31B-22 is complete.
Installed wing connector noise filter ground wire to seat rib and secured with nut and screw. Tie wrapped pitch servo wires, LH wing connector wires, and LH headset jack module wires. Installed LH floating connector to wing electrical bracket. Secured bracket to seat pan with screws and Loctite 243. Installed fuselage side cover.
Repeated for the RH side but ran into an issue with that freakin' flimsy aux audio jack. One of the terminals had already broke off. I suspect that the wire was too big and there was no strain relief so the terminal broke while starting to arrange wires to be tie wrapped. Had to go tot Radio Shack and buy additional aux audio jacks. This time, soldered a smaller wire to the jack terminals and then using butt splices, joined to the wires still in the harness. Activated heat shrink around audio jack terminals and splices. Applid a tie wrap at the base of the aux audio jack terminals to provide strain relief. Repeated steps 2 through 5 for the RH side. (page 31B-24, steps 2 through 5).
Page 31B-24 is complete.
Turned fuselage back on its side to finish wiring and flight controls. Routed fuselage wiring harness and OAT wires through snap bushing in baggage bulkhead and to the J-channel. (page 31B-20, step 4).
Page 31B-24 is complete.
Routed fuselage wiring harness for ADHARS and OAT wires through tie wraps and up to top of fuselage. Secured all tie wraps. Installed heat shrink and inserted pins from fuselage harness into 9-pin D-sub connector. Activated heat shrink. Installed OAT wires into micro-fit Molex receptacle. No so sure I have the correct backshell so didn't do step 3. (page 31B-21, steps 1, 2, and 4).
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Fuel Pump Noise Filter Secured
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RH Fuselage Side Cover
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Aft ADHARS Connectors
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