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Date:  6-20-2006
Number of Hours:  2.50
Manual Reference:  W03
Brief Description:  Aileron details

Painted primer on counterweight plates in the area of the plates that contacts the lead. First attempt at completing drilling of first aileron. The outboard tip at the forward edge is a mess. Something happened when adding the holes for the hinge. The tip of the aileron (outboard of the counterweight) is about 1/8" thicker than the rest of it. I pulled off the tip rib, thinking this was the problem, made some cuts to its forward end, and bent its flanges inward to make that corner smaller. That wasn't the problem, so now I need to make a new tip rib. Call it a night.
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Primer on plates in the lead-contact area.

Primer on plates in the lead-contact area.

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Using the angle-cheater

Using the angle-cheater "tool" to get rivets close to the flange.

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I fabbed the part between the ribs from one piece.  Took a few tries to get the width right.

I fabbed the part between the ribs from one piece. Took a few tries to get the width right.

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