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Date:  12-4-2011
Number of Hours:  3.00
Manual Reference:  
Brief Description:  Clean-up of tail spring mount bulkheads

No that I had the tailwheel spring mount finished, I did the final drill up to size of the 3/32 to 1/8 rivets. I also built and drilled in a back-up reinforcement plate on the forward bulkhead. This was done because after drilling the rudder cable holes, I had to move some of the intercostal attach holes. This left me with a few spots that had low edge distance to holes that would be empty. To be on the safe sid, I created the backup plate.
After drilling everything up to size, I deburred. I have ordered new primer, I will prime these parts and assemble outside of the fuselage. The two bulkheads assembled to the tailwheel fitting will then be installed together.

Oh, one last thing. I am using a doubled bulkhead at the aft end of the tailwheel mount weldment. The forward flange will be very hard to rivet the lower two locations. I believe I will use 1/8 cherry rivets when it comes to that.
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Dilling finished weldment to bulkhead

Dilling finished weldment to bulkhead

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Another view

Another view

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Shoing Backup plate location next to rudder cable holes

Shoing Backup plate location next to rudder cable holes

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