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Dr. Pete's Xenos Build
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Date:  2-14-2017
Number of Hours:  3.00
Manual Reference:  XNS-T08-07
Brief Description:  Port Ruddervator

Assembly of left ruddervator.
Drilled hinge using a fence on the drill press to maintain spacing. However, after watching an EAA video describing how to use a ruler as a layout tool, drilled an aluminum meter stick as described in the video. Will use the drilled ruler in future piano hinge construction.
  • Removed a 1" width of protective film from the rib areas using a soldering gun.

  • Layout of rivet holes. Several non-critical errors in layout and drilling.
    1. Used the A-A pattern for the outboard #4 rib, resulting in an excess number of rivets in the long surface.
    2. Error in the initial rivet distance from edge for number 2 & 3 rib.
  • Used the blue line marking method demonstrated in the EAA video by Kerry Fores of Sonex for finding the rib drill location after drilling the skin.

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Bending error

Bending error

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Rib match drilling

Rib match drilling

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Drilling error

Drilling error

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