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Dave White RV-7 Build Site
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Date:  12-6-2014
Number of Hours:  3.00
Manual Reference:  
Brief Description:  Tie down brackets and rear spar.

With a new band saw blade - this one actually cuts straight! - I have finished off cutting the tie down spacers from bar stock, and making sure the tie down brackets themselves are to length.

I also cut and shaped the rear spar inner doubler plates, since the parts are the same for the RV-7 and the thinner-fuselage RV-8, so for the RV-7 they require reducing in size. A slightly complex measuring job is required.

Still got the brackets to drill out for the attachment bolts, nutplates and tap the hole to accept the tie down ring itself.

I also clamped the outboard and middle rear spar strengthening doublers in place and drilled the rivet holes to sixe, deburred everything and cut/shaped the hole oin the middle spacer to the same size as the hole in the rear spar itself; through this hole will pass the aileron control pushrod.
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Tie down brackets and spacers

Tie down brackets and spacers

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Doubler frpm fwd side, marked for cutting

Doubler frpm fwd side, marked for cutting

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Hole rough-cut, ready for smoothing

Hole rough-cut, ready for smoothing

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