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Date:  1-20-2007
Number of Hours:  6.45
Manual Reference:  Front Spar Assembl
Brief Description:  Bending Front Reinforcement Angles

Bent the 710 and 714 using a vise attached to the workbench. Attempted to use angle set in protractor but kept getting different angles. Decided to make a 6 degree template out of a coke case pasteboard to use as a gauge. That worked much better for me. I still don't think they are perfect, but very close and they should match up on final assembly. Picture below shows what they look like later after I primed them.

Cut notches in the HS-702 front spars. Matchdrilled front spars to the reinforcement angles. Deburred all. Dimpled 4 holes in spars, countersunk 4 holes in reinforcement bars per plans.

Nearly had a heart-attack! Realized I drilled wrong size holes in the HS609-PP rear spar reinforcement bars! Actually I underdrilled them with the #40 bits and should be #30. That was a good lesson on plans reading. Redrilled those holes today and deburred bars and spar.
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Countersunk 4 holes

Countersunk 4 holes

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