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Debo Cox - Zodiac 601 XL
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Date:  10-12-2006
Number of Hours:  1.50
Manual Reference:  6W
Brief Description:  Spot-marking of spar caps

Spot-marked the holes in the spar caps this morning by drilling through the spar web with a #40 drill bit. Note that you don't drill all the way through the cap. The only purpose is to mark the location of the holes in the web. While I was tooled-up, I went ahead and marked both sets of spar caps. I'll probably do the same for the drilling operation too. That should make construction go more quickly after I get the first spar finished. The only drawback to this is that if you make a mistake, you have a high likelyhood of making it twice, so I'm being very careful to verify absolutely everything before doing something irreversable. If you're sweating making your own spars like I was, don't. It's completely do-able.
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Pre-polished spot-marked spar caps

Pre-polished spot-marked spar caps

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Spar construction in progress

Spar construction in progress

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