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Debo Cox - Zodiac 601 XL
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Date:  10-7-2006
Number of Hours:  4.00
Manual Reference:  6W
Brief Description:  Center spar drilling and corrosion protection

Drilled all of the holes for my center spar including the webs and caps. This took a while because I was very careful to step-drill every hole to make sure they're nice and round. Polishing of the spar caps took a while too. I started with 80-grit emery cloth, and worked my way up to 220 and a fine scotchbrite wheel. There's quite a bit of work in this assembly, and it all has to be very precise. My reward though is extremely well-made parts with very little deviation from the plans - less than .05mm on any part.
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Center spar webs drilled

Center spar webs drilled

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Spacers for center spar

Spacers for center spar

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Polished center spar caps ready for corrosion protection

Polished center spar caps ready for corrosion protection

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