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Derek & Kims RV-9A Build Log
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Date:  7-28-2013
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Cut Oil Door in Top Cowl

The cowl is supplied with a seperate fiberglass, pre-molded lid for the oild door. I cut the opening in the cowl for the lid, and the carefully sanded in a recess around the lid so it will lay flush. I actually sanded through in a couple corners, so a layed up a couple layers of fiberglass on the inside of the cowl as a backing to the perimter of the oil door.

The fiberglass door is a bit flimsy itself, so i used the piece that i removed as a backer plate, scuffed and epoxied it to the fiberglass door.

So far it is a good fit. Next on this will be the hinge and latch mechanism.
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Oil door cutout removed and edges recessed for lid

Oil door cutout removed and edges recessed for lid

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epoxied the cutout portion to the back of the fiberglass lid for extra strength

epoxied the cutout portion to the back of the fiberglass lid for extra strength

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overall view of oil door cutout in top cowl

overall view of oil door cutout in top cowl

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