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Sonex #237 Build Web Site
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Date:  1-29-2012
Number of Hours:  4.00
Manual Reference:  T13-02
Brief Description:  Rudder Drive Horn Assembly

Took the drive horn and Vertical Stab Fwd Spar Fitting T12-07 to Mike H's place of work where he used a 170T press to bend my pieces per the plans (The drive horn has a 5 degree bend in it)

I updrilled 3 drive horn pilot holes to 3/16 (Two for flt control connectivity and the remaining for the tailwheel steering linkage)

Chamfered one edge of the Drive Horn in preparation for the attachment of the Aft Rudder Rib T13-05

Positioned the Aft Rudder Rib onto the Drive Horn and drilled #40 rivet holes in the rib and drive horn

Cut the T13-06 Clip per plans from channel stock

Positioned the Clip and drilled #40 rivet holes in the Drive Horn, Aft Rudder Rib and Clip

Positioned the Fwd Rudder Rib T13-04 and drilled #40 rivet holes in the Fwd Rudder Rib and Drive Horn

Updrilled all rivet holes to #30
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Determining clip placement

Determining clip placement

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Drilling #40 holes in process

Drilling #40 holes in process

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Finished rudder drive horn

Finished rudder drive horn

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