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Zenith CruZer & Sonex Logs
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Date: 8-13-2010
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Number of Hours: 1.50
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Manual Reference: n/a
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Brief Description: Make Door Template / Locate vent frame
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"Tonight I cut the opening in the door template I sized last night. I drilled a series of holes around the perimeter, cut it out with a cutoff disk in the dremel, then filed to size. It fits the door perfectly.
Next, I measured the offset for the vent doors on the inside of the fuselage, positioned the frame doubler, and drilled one corner hole. I then moved the doubler to the outside of the fuselage, cleco'd that one hole, and used a carpenter square to align it with the upper fuselage rail (looks a bit off due to parrallax error).
I then drilled the remaining holes thru the frame and fuselage. I will then remove this doubler, install my door template, mark and cut the opening, then rivet it all together."
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Door Template
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Van's door frame (will be on inside of fuse when installed)
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