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Zenith CruZer & Sonex Logs
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Date:  6-5-2008
Number of Hours:  4.00
Manual Reference:  SNX-T03
Brief Description:  Horiz Stab Front Spar Assembly

Test-fitted the channel stock to the formed aluminum front spar. Clamped, drilled, and cleco'd. Then measured and positioned two clips for the ribs and nose rib. For each side/leg of the spar.

Up-drilled all holes to #30, then deburred all and cleco'd in preparation for riveting. Debur of the formed aluminum front spar was at least one hour all by itsefl; had rough machining marks that had to come out. Used a combination of the ScotchBrite wheel, ScotchBrite pads (maroon), ScotchBrite mini-wheels in the Dremel, and a sanding cylinder to get all the marks out.
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Top shot of clip alignment

Top shot of clip alignment

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Showing two clips in place.

Showing two clips in place.

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Cleco'd in Prep for Riveting

Cleco'd in Prep for Riveting

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