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Zenith CruZer & Sonex Logs
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Date:  3-2-2018
Number of Hours:  1.30
Manual Reference:  C75-AA-1
Brief Description:  Finish Right Outer Flaperon

With my faithful helper, we folded-over the leading edge of the flaperon and cleco'd into position. I spent a lot of time doing/redoing clecos to ensure no twist was induced.

Riveted all underside rivets; worked from the center-outward riveting just on the spar, then from the middle ribs to the trailing edge, then the outer ribs. No twist.

Trimmed the ABS plastic tip; marked 10mm from the edge for sighting the rivet line thru the predrilled skin holes. Trimmed the tip to ensure a tight fit. Riveted into place.

Positioned the flaperon splice plate 15mm from the trailing edge; drilled 3 holes, then updrilled to #30. Riveted in place.

Finished!
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Outer tip marked for rivet line

Outer tip marked for rivet line

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Flaperon splice plate

Flaperon splice plate

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finished tip

finished tip

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