Brief Description: Wing Tip Lighting reference option OP-32
6/09/2009 … Section OP36-2 … Steps 1 to 9 … TRIMMING THE MR16 CUP, step 1 placed the VA-194B over the VA-194C and traced an outline an then removed the “hatched” area as shown in figure 1. CUTTING THE COMPRESSION SPRING, Step 2 I and two compression spring by cutting 1 .26X2.9 springs as shown in figure 2. MAKING THE MOUNT TUBES, step 3 I fabricated six Mount Tubes from AT6-058X5/16 aluminum tubing. Step 3 PREPARING THE WING TIP for cutting. I centered the W-1032 Landing Light Base Plate on the face of the Wing Tip as shown in figure 4 and Match Drilled using a #27 drill the holes as shown and then machine counter sunk the appropriate holes for K100-06 Nut plates for the match drilled #40 holes and rivet with AN426AD3 flush rivets. Step 9 following the dimensions as show in figure 4 I measured and marked the area appropriately and then removed the shown hatched area with a Uni-Bit drill and then a hacksaw. After obtaining a rough fit opening I used a grinder and a sander to smooth-up the rough edges. Time about 3 hours for both Left and Right Wing Tips.
6/10/2009 … Section OP36-2 … Steps 1 to 10 … I completed the light kit for the X-10. Beginning with WING TIP NUT PLATE INSTALLATION step 1 to 3 by attaching the nut plates as shown on page 36-3 figure 1. Then I created the halogen light fixture VA-194C MR16 Cup as shown in figure 2. I then primed the parts with DTS primer and ass the LANDING LIGHT SUBASSEMBLY as in figure 3. Finally attached the completed subassembly LC-EYF MR16 75 Watt Narrow Beam Bulb (both left and right ) to the LC MR16 2 pin Disk socket as shown in figure 4 LANDING LIGHT SUBASSEMBLY INSTALLATION and attached to the W-1015-L/R Wing Tip assembly. Time about 3 hours for both Left and Right Landing Light.
