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Date:  1-18-2007
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Fuel tank prep

Fuel tank stiffners clecoed and drilled out (pic 1). Next, I fabricated the tank attach bracket seen in pic 2. I traced the pattern to a papaer from the plans, cut out, then traced onto the alum angle. Initial cutting was on the bandsaw - the heat was intense. Sanding on the disc/belt sander came next (had to wear work gloves), then final debur on the Scotchbrite wheel. I transferred the hole pattern from the paper to the bracket with a punch, drilled out, then drilled to the nose rib (pic3). Next came the inner backup plate - I used the other tank's nose rib and the plans to mark what to remove, used snips, sanded and deburred. It fit well the first time - I then drilled it using the rib as a template.
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Stiffner inside tank

Stiffner inside tank

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fabricated bracket

fabricated bracket

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12 inch long drill bit

12 inch long drill bit

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