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Chris's RV-14A Site
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Date:  1-27-2018
Number of Hours:  6.00
Manual Reference:  
Brief Description:  Repair main harness

Decided to finally fix the main harness issue with the stick wires being too short. The other issue is the harness WH-000125 comes with Micro Molex connectors pre attached for the sticks but the connectors won't fit through the seat ribs. So I received short extensions from Stein Air to make this repair to length and connector. I decided to split the harness and remove the stick wires completely and repair them on the bench. What I did was remove one end of the extension and connect the wires with DSub pins and heat shrink. This all came out well, it just took a while to do all 10 wires per stick. Then you can fish the wire from the stick back to join the main harness in the center tunnel. Once back to the center, I added heat shrink back and have the harness sides back to where they should be. Took 6 hrs of work to fix a known defect in early harness and have the wiring ready to accept the Tosten stock assemblies.
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extension from Stein

extension from Stein

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Attaching wires to harness with  with DSub pins

Attaching wires to harness with with DSub pins

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Stick harness completed

Stick harness completed

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