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Phillips Zodiac is FOR SALE
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Date:  3-4-2010
Number of Hours:  2.50
Manual Reference:  
Brief Description:  wing skins

Drilled out temp rivets on the top skin and completely removed the nose skin. Used a rivet hammer with a pin punch inserted to knock out the rivet stems before drilling off the rivet heads. I did this because some of the A5 rivet stems were sheared off to high to even drill the head off so a different plan of attack was needed.

Made drilling jigs on my lathe for drilling out the solid rivets squarely to the spar so that I do not drill through the side of the rivets and mess up the holes.
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My 3X rivet hammer & pin punch takes about 2 split seconds to knock out the stems from A5 rivets

My 3X rivet hammer & pin punch takes about 2 split seconds to knock out the stems from A5 rivets

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Removing the rivet stems first takes a lot of stress out of drilling out rivets

Removing the rivet stems first takes a lot of stress out of drilling out rivets

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Jigs for drilling out solid rivets. Cup fits rivet head to self centre and outer ring holds it square

Jigs for drilling out solid rivets. Cup fits rivet head to self centre and outer ring holds it square

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