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Phillips Zodiac is FOR SALE
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Date:  10-24-2009
Number of Hours:  2.50
Manual Reference:  
Brief Description:  

Made the side panels from Bubble Guard Board and installed some foam blocks onto the fuselarge side walls so that when the panel goes up behind the the top rail, the foam will push it into the back of the lip.
Glued and trimed the one 1" layer of foam to the seat backs and trimmed flush with the ply on the bandsaw.
Added a piece of foam with the edges tapered to the bottom side of the seat base foam to lift me up and back just a little. I glued it in place in a position about where the vertical L angles are in the middle photo.
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Bubble Guard Board is made from polypropylene, the same materialthat Flute board is made from.

Bubble Guard Board is made from polypropylene, the same materialthat Flute board is made from.

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Foam blocks that push the side panel in behind the top rail lip

Foam blocks that push the side panel in behind the top rail lip

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