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Date:  11-10-2017
Number of Hours:  4.00
Manual Reference:  Section 7
Brief Description:  Bend Right Aileron, Drill and Deburr

I bought some 1/4 inch and 3/16 inch diameter dowels to use in keepng the trailing edge radius during bending. These were helpful as I made several progressive bends. The force required on the 2 x 4 was surprising, and I ended up clamping on a board to use as a lever as well as using the pipe wrench so I had both arms applying pressure. I alternated sides to try and keep the bend straight. Initially used the 1/4 inch dowel, then the 3/16 and finished the bend with no dowel inserted. Overall results were a good straight trailing edge skin, with a few tweaks using the seaming pliers.

Cleco'd the skeleton together and drilled the doubler plates and main ribs. Dis-assembled and deburred all the holes, edge finished the parts and scuffed with scotchbrite.
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Bending trailing edge

Bending trailing edge

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Good results

Good results

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Drill, deburr, repeat

Drill, deburr, repeat

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