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Date:  6-20-2014
Number of Hours:  2.00
Manual Reference:  Section 7
Brief Description:  Countersink the Left Spar Flange

Set up the #30 countersink and tested on scrap. Followed directions in plans to start slowly and was able to get good countersinks on the holes for the mounting screws. Cut down a #8 screw to check the countersinks. Used a magnet to hep get the resulting very small screw in and out of the countersinks. Made the depth approximately .007 past flush as per the updated Section 5 in the manual. The nutplates acted as a guide to center the countersink in the hole. This resulted in the nose of the countersink slightly distorting the first couple of threads in the nutplate. I tested several with a #8 screw and the screw started with no problem in each test.
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Countersinking spar

Countersinking spar

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Check with screw

Check with screw

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Left spar done

Left spar done

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