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Bill's Glasair Odyssey
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Date:  1-7-2010
Number of Hours:  0.75
Manual Reference:  
Brief Description:  Aileron Hinge Reinforcement Foam Wedges

I started cutting out the foam wedges that will reinforce the wing trailing edges at the aileron and flap hinge locations. I am making them per the GII book with means two inches wider with the ends clipped off at a 45 degree angle. This shape is easier to layup over. The G1 book shows just plain wedges and no laminate over the ends. I cut the basic triagle shape out with the tablesaw. I used just short of a 42 degree angle to get the required 1 x 1 1/8 inch triangle. There are eight of these blocks to make.
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Eight Basic wedges

Eight Basic wedges

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side view

side view

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