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Bill's Glasair Odyssey
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Date:  4-12-2008
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Cut Wing Inspection Cover Flanges

I cut the flanges that I lay-up previously. I used my Dremel with router attachment to cut the flanges. I had the round patterns that I sanded the inspection covers to laying around. I used the pattern to provide a center for my circle cutting attachment that I made for cutting the initial inpection cover openings (see pictures). This made quick work of the flange cutting. A little sandpaper to clean up the edges and they are basically ready for drilling and installing nutplates.
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Circle cutter attached to pattern

Circle cutter attached to pattern

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Routing from wing bottom surface

Routing from wing bottom surface

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Flange after trimming

Flange after trimming

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