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Mike and Elisabeth CH750 build
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Date:  8-17-2012
Number of Hours:  8.00
Manual Reference:  75-FA-4, Page 8-14
Brief Description:  Fuse Front

rim two pieces of L angle 40mm long. Mark the center line on one flange and layout two rivet locations 10mm from each end. With a #40 drill bit, predrill the holes in the L angle.

Clamp the L angle to the Seat Front. With a #40 drill bit back drill through the Seat Front into the L angle and Cleco. Then back drill through the L angle into the Cabin Side and Cleco. With a #30 drill bit, expand the holes and Cleco.

Cut two pieces of L angle 90mm long. Mark the center line on one flange and layout a rivet location 10mm from each end and one in the center. With a #40 drill bit, predrill the rivet locations.

Position the L angle on the Seat Front. With a #40 drill bit, back drill through the Seat Channel into the L angle and Cleco. Then back drill through the L angle into the Cabin Side and Cleco. With a #30 drill bit, expand the holes and Cleco.

Cleco the Rear Seat Channel to the Gear Channel. With a #30 drill bit, back drill through the holes in the Rear Seat Channel into the Gear Channel. After the holes have been expanded, Cleco the Rear Seat Channel to the Gear Channel from under the Gear Channel

Cleco the Forward Side Skins to the Cabin Floor and Cabin Sides. With a #30 drill bit, expand the holes through the Forward Side Skins into the Cabin Sides and Cleco.

Cleco the Heal Support to the Cabin Floor. With a #30 drill bit, expand the holes through the Heal Support in the Cabin Floor and Cleco.

Draw a center line on the bottom flange of the Heal Support Gusset. Layout a rivet location 10mm from each end of the Gusset and evenly space 2 more between. With a #40 drill bit, predrill the holes in the Gusset. Draw a center line on the other side of the top flange of the Gusset.

Place a mark 120mm from the end of the Lower Longeron on the flange that points down when installed. Mark a line from the 120mm mark to the end of the Lower Longeron. Trim the Lower Longeron along this line.

Place a mark 20mm from the front edge of the Lower Longeron on the same flange as previously done. Mark a line
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