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Buck's RV-8
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Date:  4-7-2009
Number of Hours:  3.80
Manual Reference:  
Brief Description:  Forward fuselage skin

Today I removed the forward skin and began prepping it. I cut out the cockpit recess, using snips to get within about quarter inch of the line, then a notching tool to get within 1/32", then a pneumatic rotary disk and sandpaper to get it perfect. I also removed strips of the blue plastic along the rivet lines.

Next, I removed the extra skin piece where the baggage door will go, then filed down the tabs along the edges and polished the skin edges.

I clecoed the skin back on the fuselage and began installing the instrument panel and sub-panels. I noticed right away that there's a gap between the sub-panels and the side skins. Just about every other RV-8 builder I've ever talked to has reported this same issue, and I'll have to remedy it by building a pair of curved filler tabs, and riveting them to the side panels.
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Cockpit recess has been cut out.

Cockpit recess has been cut out.

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Skin fitted, and instrument panel pieces installed.

Skin fitted, and instrument panel pieces installed.

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Here's the gap between the sub-panel and the skin.

Here's the gap between the sub-panel and the skin.

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