I did some trimming in the fiberglass joggle under the right wing nav light enclosure to get the lens to fit perfectly. Next, I located and drilled the mounting holes for the nav/strobe lights (forward mounting screw, center wiring pass-through, and rear index post) through both the reflector and the wingtip. Next, I drilled the holes for the lens mounting screws, installed the nutplates in the tip, and countersunk and deburred the lens itself. Finally, I filled the heads of the four attach rivets with SuperFil. Tomorrow these will be sanded and painted so they disappear.
The AeroLEDs can go very far forward in the enclosure, but some lights cannot. Check before you drill!
The completed nav light lens. The hollow rivets wil be filled and painted.
