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Date:  5-18-2009
Number of Hours:  4.50
Manual Reference:  
Brief Description:  Flaperons Pg. 18-3

Primed Spars, Nose Skins, and Main Skins.
Attempted to fabricate two remaining Pivot Brackets, however I drilled the #30 hole, measuring 1/4'' from the edge before trimming the excess metal from each. Ended up with two nice looking pieces of junk.
Step 1: Clecoed Lt. Spar to Lt., Rt. Outbd Nose Ribs, Counterbalance Weight (pipe) and Outbd. Nose Skin.
Step 2: Match drilled the most Outbd. and most Inbd. holes, starting with a #40 to put a starting divet in the pipe. Finished with a #30 on the drill press. Used a slow speed and lubrication to prevent burning up the drill bit.
Step 3: Unclecoed the assy. and deburred the holes in the pipe using a half-round mill file.
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Drilling Counter Balance

Drilling Counter Balance

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Junk Pivot Brackets

Junk Pivot Brackets

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