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ARTHUR'S WEB SITE
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Date:  2-23-2010
Number of Hours:  5.00
Manual Reference:  
Brief Description:  Cowling

Pg. 38-02
Step 1: Trimmed the Top and Bottom Cowls to within 1/8" of the scribe line using a Dremel tool with a reinforced cut-off wheel. Sanded to the scribe line with a vibrating sander and 60 grit sand paper.
Step 2: Sanded away excess resin from inside surfaces of the Top Cowl and outside corners of the flange on the Bottom Cowl.
Step 3: Sanded the flange of the Bottom Cowl to 5/8".
Step 4: Clamped the cowls together and marked the locations of the three holes on each side of the Top Cowl. Drilled #40 the inboard holes on each side.
Step 5: Cut then sanded the slot in the Bottom Cowl.
Step 6: Used a Unibit to start the holes for the Gascolator and Exhaust Pipe. Finished the holes with a file and a Dremel tool.
Step 7: Cut the excess material from the Bottom Cowl air inlet with the Dremel and sanded to the scribe line.
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Top and Bottom Cowls

Top and Bottom Cowls

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Bottom Cowl Holesw Finished

Bottom Cowl Holesw Finished

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Font Holes Marked and Drilled

Font Holes Marked and Drilled

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