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N115AR 601XL - FOR SALE
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Date:  5-31-2008
Number of Hours:  3.00
Manual Reference:  
Brief Description:  2.- Instrument Panel

I tested 2 alternate methods for cutting the 2 1/4" and 3 1/8" holes in the panel. First I used a circular cutter with a cutting bit. I was not happy with the results. I then tried the good old flyer cutter and even though it took time to setup and get to the desired diameter, the results are outstanding. So I decided to save some money and not purchase the cutting dies by using this method. As you can see I used my cordless drill at a slow speed. Patience along with some WD-40 will yielded excellent results.
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Alex demonstrating procedure

Alex demonstrating procedure

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Final results

Final results

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