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Wendells RV-6A
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Date:  7-9-2009
Number of Hours:  1.00
Manual Reference:  NutPlates
Brief Description:  Fit fuel tank access cover ring

Aaahhh. Finally able to actually rivet something. 12 K1000-08 anchor nuts onto the tank access cover ring and onto the tank rib. Sweet. The tank ring gets countersunk, the tank rib gets dimpled and you use AN426 AD3-4 flush rivets to secure the ring onto the rib as well as the anchor nuts. Drilled the anchor nut holes to #19, deburred and riveted the assembly together. A couple rivet holes were awkwardly tight and I hand twisted with a #40 drill bit to more accurately align the holes. That soled the problem. 24 rivets and it was finished. Put a screw into each anchor nut to be sure I was riveting up good anchor nuts. Fitted reinforcing plates to the tops of the innermost and outermost tank ribs too. The inboard rib gets a heavy duty angle riveted to the rib as well for mounting the tank to the fuselage later. That big angle fit too close to a couple of the rib flange rivet holes so I had to trim the angle slightly to allow for the bucked rivet head next to the big angle when I rivet the tank skins to the ribs. I will also have to remember to NOT rivet this angle onto the rib web until I have riveted the skin to the rib first.
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1st rivet set finally.  Felt good.

1st rivet set finally. Felt good.

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Almost finished with the hand squeezerr task.

Almost finished with the hand squeezerr task.

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No mistakes. All rivets meet standards.  I am happy.

No mistakes. All rivets meet standards. I am happy.

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