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Date:  12-17-2013
Number of Hours:  1.50
Manual Reference:  9.3.2
Brief Description:  Trace out bulkheads and baffles for fuel tank

I micro - slurry the other side of the foam and laid out the fiber glass cloth (bid) and put the peel-ply on to make a nice surface. After it was cured I remove the peel-ply and traced out the bulkheads and baffles then cut them with the jig saw.

Don’t do what I did by staking them and going up stairs to the shower. You need to lay them back down on the table for a few days to fully cure. The end results was a few bulkheads had to be heated with the hot air gun and laid down flat with weight to take out the curved shape they took on laying in a pile.
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Peel-ply is off and ready for tracing

Peel-ply is off and ready for tracing

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All bulkheads and baffles are marked out

All bulkheads and baffles are marked out

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The cut out baffles and bulkheads

The cut out baffles and bulkheads

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