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Date:  2-17-2013
Number of Hours:  2.50
Manual Reference:  5.2.5
Brief Description:  Door cut out re-sizing for even spacing.

It is time to fill in the space around the doors to have an even gap all the way around. The door spring has an effect on the opening and closing a wee bit so I have the gap set at 7/64 -1/8 “to prevent the paint from chipping when the paint is added to the area. I will also radius the door and opening to also prevent chipping.

I ran out of Quik Fair putty and thought about making my own brew. I put 2” of non structural resin hardener into the small container and added micro balloons until a bondo state slurry. I then did the same for the clear resin and got out the amount I needed then mixed the 2 slurry mixtures 2:1 as stated on the resin jugs and WOW it works great. The Quik Fair putty is workable in 4 hours the home brew I had to let set for over 12 hours to sand correctly. It also is very hard at 24 hours.
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Door gap needs filling

Door gap needs filling

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Home brew, Hardener and resin

Home brew, Hardener and resin

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