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The Redheads RV-7A Build SIte
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Date:  6-25-2011
Number of Hours:  2.00
Manual Reference:  Lighting
Brief Description:  Preparing for Landing Lights

With the Right Leading Edge Skin marked up for the Lens Cutout, it was time to start cutting. Image 1 shows me using my 1/4" pneumatic drill to drill a hole for the the Hole Saw pilot bit. Image 2 shows me using my 3/8" electric drill with the Hole Saw to form the 1-inch radius corners of the landing light lens. Image 3 shows me using a cut-off wheel in my 1/4" pneumatic drill to cut the edge from one corner to the other.
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Drilling a Pilot Hole for the 2-inch Diameter Hole Saw

Drilling a Pilot Hole for the 2-inch Diameter Hole Saw

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Using the 2-inch Hole Saw to Cut the Lens Cutout Corners

Using the 2-inch Hole Saw to Cut the Lens Cutout Corners

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Using a Cut-off Wheel to Cut Betwen Two Corners

Using a Cut-off Wheel to Cut Betwen Two Corners

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