Cut out two more Plexiglas blanks as close to the same dimensions to each other as possible so I might have a chance for "intechangeable parts". After cutting the two blanks out I taped them together and sanded the different edges using my disk sander and a find grade of sand paper. I carefully sanded the four corner radii as a unit and finished sanded all edges by hand using 320 grit multipurpose dry sanding paper.
Using my Bandsaw to Cut Two New Plexiglas Blanks for the "Production Run"
The Bandsaw cuts and melts its way through the Plexiglas, The White Material is Broken Off by Hand