With the four Landing Light Shim Frames nearly finished, I moved on to the Landing Light Lens Mounting Frames. Image 1 shows that I started by using two of the Shim Frames to trace out the outlines of the Mounting Frames onto a sheet of 0.025-inch 2024-T3 aluminum sheet. Image 2 shows me cutting out the frame blanks with my bandsaw. Image 3 shows me using hand snips to cut the outside corners on the frame - something that was very difficult to do with the 0.050 Shim Frames.
Laying Out Two 0.025 Landing Light Lens Mouting Frames
Using Band Saw to Rough Cut Lens Mounting Frames
Using Hand Snips to Round Off Corners of Lens Mounting Frames
