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Date:  3-13-2014
Number of Hours:  8.00
Manual Reference:  Sec 45-10
Brief Description:  Door mechanism

I reviewed the door mechanism assembly instructions and started by dry fitting all the parts. Good thing I did. C-1007 handle slide assembly did not want to slide inside of WD-1022 door handle assembly. I spun some emery cloth onside the handle assembly removing the over sprayed powder coat and a little weld berry. Both handles needed to be cleaned up. Also, C-1008 handle lever had about 1/8" arch from the stamping manufacture process and needed to be straightened. Once done the p went together fairly well. The lock assembly has 2 nylon, 1 steel and 1 aluminum plate. After drilling and shaping the parts, I alumipreped and alodined the aluminum plate and added nut plates. I ended the day by drilling a 1/2" handle hole and two #12 fastening holes in my right door.
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Drilling handle

Drilling handle

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Centering latch gear

Centering latch gear

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Handle being installed for rough fit

Handle being installed for rough fit

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