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WYATT'S WEB SITE
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Date:  12-17-2011
Number of Hours:  3.00
Manual Reference:  6-1 1-3
Brief Description:  Page 6-1 Paragraph 1 - 3 Assemblling the skeleton

Paragrah 1 - 3

See DWG 3. Begin by clecoing the two HS-9902 Front Spars and the HS-907 Front Spar Doubler Plate together. Match drill, enlarging the pre-punched 1/8" holes to #30.

Note: I put these on backwards and had to change them around which is no problem since they were only clecoed.

(disclamer) The next part was completed by the origional builder.

Fabricate the HS-908-L and HS-908-R Attach angles from AA6-187x2x2 &1/2 aluminum angle and fit them to the front spar sub-assembly. Drill the alignment hole. The angle should have only 9 #30 holes in it. Do not drill (even with a small pilot drill) the 3/16" holes. The phrase "drill in assembly," means that all the parts that the hole penetrates should be aligned before the hole is drilled. Several builder a year call in to the help line, " I pilot drilled the widget first - even though it said "drill in assembly" - and now I won't have edge distancee on the second part when I install the first." There may be no practical repair.

Cleco the HS-908-L/R attachment angles to the front spar by matching the pre-punched hole in the spar with the alignment hole drilled in the angle. Clamp a piece of angle to the lower flanges of the attach angles to hold them in proper alignmeent and match drill them to the spar, using the holes drilled during fabrication of the angles as drill guides.

Note: I put these on backwards too and had to change them around which is no problem since they were only clecoed.
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HS-908-R Aluminum angle

HS-908-R Aluminum angle

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HS-908-L Aluminum angle

HS-908-L Aluminum angle

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HS-907 Front Spar Doubler

HS-907 Front Spar Doubler

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