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Date:  8-1-2018
Number of Hours:  1.40
Manual Reference:  19-10
Brief Description:  Left Aileron installation

Results of measurements and considerations.

Inner hinge is fine. Mid hinge has 0.035" gap, plan packing of 4 x UND. Outer hinge has a gap of 0.065" inboard, up to 0.095" outboard. This will need packing of 3 x UND and 3 x BID overall, with additional 1 x UND on outer 3/4, 1/2 & 1/4 outboard side.

Looking at the existing plies, the hardpoint and the hinge the BSPQ-43 rivets will be in tolerance despite this packing. (0.126-0.187"). This seems unfeasible, until I realise ALL the other rivet sites are UNDER the stated tolerance. Nice one Burt, I've been considering making a new Aileron for nothing!

Applied layup as above to hardpoint locations.
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Packing out the hinge sites

Packing out the hinge sites

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