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Date:  9-25-2015
Number of Hours:  2.60
Manual Reference:  Step 1 & 2
Brief Description:  Nose Strut wrap and NG-30

1 x BID @ 45 degrees over FWD side of NG-1 & peel ply.

Cut out foam around NG-30 hard points with 1.2" diameter steel tube with teeth carved onto one end. Finished with 1/4" wood chisel and grinding stone in dremel. Decided it would be easier to get it all looking nice to do the hardpoints first, then profile the surrounding foam, then layup over all, not quite the way the plans do it.

Cut 10 batches of 15 1.2" diameter BID discs using above tube sharpened on grinding wheel and hammer.

Layed up 15 x BID into NG-30 hardpoints. Covered each with discs of 19mm melamine MDF, covered in box tape. Propped 1.5" MDF sheet over all, wedged level and weighted with bricks.
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Boring through the foam for the hardpoints

Boring through the foam for the hardpoints

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Cleaning out the foam

Cleaning out the foam

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Laying up the hard points

Laying up the hard points

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